Save maintenance and component charges by eliminating moisture in electrical cabinets Moisture in electrical cabinets, control panels and motor chambers can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is especially critical in food processing industries, since moisture can lead to mold and bacterial growth and create regulatory concerns.
Save maintenance and component expenses by eliminating moisture in electrical cabinets
Moisture in Low Humidity Control Cabinets, control panels and motor compartments can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is especially critical in food processing industries, since moisture can lead to mold and bacterial growth and produce regulatory concerns. Purging the compartment with air dried by way of a system employing a filter and membrane supplies a reliable solution with considerably lower initial and operating costs. The device can be applied over a 24/7 basis even during washdown procedures (when drying is most needed).
Removing water vapor from air using a filter and a membrane
Water, compressor oils and particulate matter can be taken from compressed air (input temperature range =40-120oF and the input pressure range = 60-150 psig) employing a coalescing filter along with a hollow membrane module. The coalescing filter removes water droplets, oil and particulate materials with the efficiency of 99.99% at .01 µm as well as the hollow membrane fibers remove water vapor to offer dry air using a dew point of -7oF from saturated inlet air of 100oF and 100 psig.
Using a cabinet dryer avoids downtime
Cabinet dryers do not have moving parts and require minimum maintenance; periodic replacement of a filter can be done during routine system shutdowns. As an example, a meat processing plant in the Midwest that used a heater to help keep a user interface dry found which it was replacing the keypad every three weeks. After it replaced the heater having a cabinet dryer, it absolutely was easy to operate for 6 months or maybe more at the same time with no failures, replacing the filter on the routine maintenance basis.
A similar cabinet drying system was placed on a metal detection system at Dan’s Prize, a division of Moisture Control Cabinets. Before the dryer was employed, it had been necessary to stop production three times every week to eliminate moisture through the detector. Based on Tom Breslin, Manager of Plant Engineering, “once we installed our dryer system, the problem went away. The dryer has been around spot for in regards to a year, without maintenance issues.”
Dried compressed air reduces operating costs
The operating price of a filter/membrane based product is considerably lower compared to alternative systems. For instance, Lee Clarkson, production engineer at Ross Industries in Midland VA, a manufacturer of meat tenderizers, food packaging equipment, and food processing systems, reports “essentially no operating costs for the membrane dryer when the method is installed, with the exception of annual cartridge replacement. Inside the case from the meat processing plant discussed above, a saving of approximately $25,000/year was extracted from eliminating the need to replace the user interface and from down time throughout the replacement time.”
The Desiccant Dry Cabinets gives an effective, reliable and cheap method of the problem of mold or premature component failure due to moisture. The device does not require electricity, has no moving parts and xakleh be applied on a 24/7 basis, even during washdown procedures. The combination of the coalescing filter along with a membrane filter provides air having a dew point of -7oF and a relative humidity of 10% or less, making sure cabinets will be kept bone dry.